TR320-4 Trunnion Electrocoagulation System
Treats Highly Conductive Water Up To 650,000 microsiemens.
1,280 Square feet total electrode area for maximum treatment.
Horizontal electrode replacement is safer, faster, and easier than other systems available.
Sealed, heavy duty bolt-assembled reactors made of 2in. thick CNC machined Polypro, capable of withstanding up to 25 PSI.
Mobile or stationary platforms. Trunnion reactors eliminate ceiling clearance issues during electrode replacement, making them suitable for cargo container or trailer installations.
Available with or without manifolds for custom installations. (non-manifold TR320-4 version shown)
GlobalSep’s Trunnion electrocoagulation sets a new standard in complex wastewater treatment, leveraging robust, high electrode capacity reactors and an advanced power controller designed for pressurized operation to conquer highly conductive water—up to 650,000 microsiemens—where other EC systems falter. Engineered to reduce electrode passivation and withstand overheating, this innovative system delivers up to 99.9% removal of heavy metals, oils, bacteria, and suspended solids at costs as low as $1 per 1,000 gallons treated, outpacing traditional approaches with minimal sludge and zero to minimal chemical reliance. From mining effluents and oil and gas produced water, fracking water, to industrial brine, the Trunnion system’s patented, sealed, pressurized reactors ensure maximum durability and efficiency, making GlobalSep the unrivaled leader for industries tackling the toughest water challenges.
Key Benefits of GlobalSep Trunnion EC Systems
Unmatched Power Efficiency: The proprietary MPD power controller optimizes energy use, maintaining a consistent 1.5-volt cell voltage for reliable treatment across a wide conductivity range, minimizing heat loss and reducing energy and maintenance costs compared to traditional electrocoagulation systems.
Durable, Low-Maintenance Reactors: Constructed from 2-inch thick CNC-machined polypropylene with heavy-duty metal side plates, these patented, sealed reactors are built for low-pressure applications, simplifying integration and maintenance while ensuring long-term durability.
Effortless Electrode Replacement: The innovative rotating trunnion design allows safe, horizontal electrode loading, eliminating heavy lifting and ceiling clearance issues, making it ideal for mobile platforms like cargo containers or trailers.
High-Capacity Treatment: With an expansive electrode area, the system delivers superior treatment capacity in fewer units, saving space and operational costs compared to cylindrical reactor designs and most plate-type reactors.
Uniform Flow Distribution: Advanced inlet dispersion ensures even water flow across all electrodes, promoting consistent treatment and maximizing efficiency.
Foam Management: The sealed reactor design contains foam from surfactants, preventing messes and operational disruptions common in open-top systems.
Versatile Configurations: Available in multiple sizes with or without manifolds, the system adapts to diverse applications, from high-conductivity industrial wastewater to lower-conductivity sewage and arsenic removal.
- Suggested Flow Rate: 120 GPM to 140 GPM
- Minimum Flow Rate: 80 GPM
- Power Requirements: 240V to 480V 3 Phase, 150A
- Maximum Temperature: 160 Deg. F.
- Maximum Back Pressure: 25 PSI @ 65 Deg. F.
- Skid Weight: 5,600 lbs. (steel plates) 3,520 lbs. (aluminum plates)
- Power Controller Weight: 1,600 lbs.
- Electrode Area: 1,280 square feet (184,320 square inches)
- Electrode Quantity: 160 plates
- Electrode Plate Dimensions: 12 in. x 48 in. x 11 Ga.
- Electrode Plate Material: iron (steel), aluminum, or custom
- Electrode Weight: 3,200 lbs. (steel) -or- 1,120 lbs. (aluminum)
- Minimum Water Conductivity: 1,500 uS
- Maximum Water Conductivity: 650,000 uS
- Water Connections: Two- 2 inch threaded connections per reactor.
- Choose CamLock or Victaulic fittings.
- Integrated water dispersion built into reactor inlet
- Remote Start/Stop input with alarm output relay
- Programmable Interface with independent FWD and REV polarity time
- Reactor locks for securing reactors in place for transport and during electrode replacement.
Electrocoagulation Contaminant Removal Efficiencies
This table summarizes the highest reported contaminant removal efficiencies achieved by electrocoagulation in wastewater treatment using iron or aluminum electrodes, based on published research. Efficiencies vary depending on operational conditions and wastewater characteristics. Associated industries reflect common sources of each contaminant.
Contaminant | Category | Removal Efficiency (%) | Associated Industries |
Copper (Cu) | Heavy Metal | 99.85 | Metal plating, Mining, Electronics |
Iron (Fe) | Heavy Metal | 98.4 | Mining, Steel production, Metal processing |
Cadmium (Cd) | Heavy Metal | 97.68 | Metal plating, Battery manufacturing, Mining |
Lead (Pb) | Heavy Metal | 95–99 | Battery manufacturing, Mining, Paint industry |
Zinc (Zn) | Heavy Metal | 90–100 | Metal plating, Mining, Galvanizing |
Aluminum (Al) | Heavy Metal | 95–99.9 | Anodizing, Metal processing, Aerospace manufacturing |
Nickel (Ni) | Heavy Metal | 99.9 | Metal plating, Battery manufacturing, Stainless steel production |
Chromium (Cr) | Heavy Metal | 95–99 | Metal plating, Leather tanning, Textile dyeing |
Manganese (Mn) | Heavy Metal | 90–98 | Mining, Steel production, Battery manufacturing |
Mercury (Hg) | Heavy Metal | 85–95 | Mining, Chemical manufacturing, Electronics |
Molybdenum (Mo) | Heavy Metal | 80–95 | Mining, Steel production, Chemical manufacturing |
Vanadium (V) | Heavy Metal | 80–90 | Mining, Petrochemical, Steel production |
Cobalt (Co) | Heavy Metal | 90–99 | Battery manufacturing, Mining, Chemical manufacturing |
Silver (Ag) | Heavy Metal | 90–99 | Electroplating, Electronics, Mining |
Thallium (Tl) | Heavy Metal | 90–95 | Mining, Electronics, Battery manufacturing |
Tin (Sn) | Heavy Metal | 85–95 | Electroplating, Metal processing, Electronics |
Uranium (U) | Heavy Metal | 90–98 | Mining (uranium extraction), Nuclear power, Chemical manufacturing |
Arsenic (As) | Metalloid | 93–99 | Mining, Pesticide production, Electronics |
Antimony (Sb) | Metalloid | 85–95 | Mining, Battery manufacturing, Flame retardant production |
Boron (B) | Metalloid | 70–95 | Glass manufacturing, Semiconductor production, Mining |
Selenium (Se) | Metalloid | 70–95 | Mining, Coal power plants, Electronics |
Tellurium (Te) | Metalloid | 80–90 | Semiconductor production, Electronics, Mining |
Beryllium (Be) | Metalloid | 85–95 | Aerospace manufacturing, Electronics, Nuclear power |
Germanium (Ge) | Metalloid | 75–90 | Semiconductor production, Electronics, Fiber optics manufacturing |
Perfluorooctanoic Acid (PFOA) | PFAS | 95–100 | Fluorochemical manufacturing, Firefighting foam, Textiles |
Perfluorooctane Sulfonate (PFOS) | PFAS | 69–99.6 | Fluorochemical manufacturing, Firefighting foam, Electronics |
Perfluorobutanoic Acid (PFBA) | PFAS | 31–85 | Fluorochemical manufacturing, Consumer products, Landfills |
Perfluorobutane Sulfonate (PFBS) | PFAS | 31–85 | Fluorochemical manufacturing, Consumer products, Landfills |
Perfluorodecanoic Acid (PFDA) | PFAS | 99.96 | Fluorochemical manufacturing, Paper coating, Firefighting foam |
Fluorotelomers (e.g., 6:2 FTS) | PFAS | 70–85 | Fluorochemical manufacturing, Firefighting foam, Textiles |
Microplastics | Emerging Contaminant | 90–98 | Textile, Cosmetics, Municipal wastewater |
Antibiotics | Pharmaceutical | 80–95 | Pharmaceutical manufacturing, Agriculture, Municipal wastewater |
Pesticides | Organic Contaminant | 85–95 | Agriculture, Pesticide manufacturing, Municipal wastewater |
Phenoxyacetic Acid Herbicides (e.g., 2,4-D) | Organic Contaminant | 80–95 | Agriculture, Pesticide manufacturing, Municipal wastewater |
Polycyclic Aromatic Hydrocarbons (PAHs) | Organic Contaminant | 75–95 | Oil and gas, Petrochemical, Coal tar processing |
Surfactants (e.g., Sodium Dodecyl Sulfate) | Organic Contaminant | 85–95 | Detergent manufacturing, Textile, Municipal wastewater |
Biochemical Oxygen Demand (BOD) | Organic Matter | 53–95 | Food processing, Pulp and paper, Textile |
Chemical Oxygen Demand (COD) | Organic Matter | 42.5–97 | Textile, Pulp and paper, Food processing |
Total Organic Carbon (TOC) | Organic Matter | 50–95 | Textile, Food processing, Chemical manufacturing |
Total Petroleum Hydrocarbons (TPH)/Oil | Organic Matter | 98 | Oil and gas, Petrochemical, Automotive |
Dyes (e.g., Azo Dyes) | Organic Contaminant | 90–99.5 | Textile, Printing, Leather tanning |
Chlorinated Organic Compounds (e.g., TCE) | Organic Contaminant | 75–99 | Chemical manufacturing, Electronics, Dry cleaning |
Phenolic Compounds | Organic Matter | Significant Reduction | Oil and gas, Chemical manufacturing, Pulp and paper |
Fecal Coliform | Bacteria | Significant Reduction | Municipal wastewater, Food processing, Agriculture |
Total Coliform | Bacteria | 90–99 | Municipal wastewater, Food processing, Agriculture |
Phosphate (PO4) | Nutrient | 95 | Agriculture, Municipal wastewater, Detergent manufacturing, Anodizing |
Nitrate | Nutrient | 70–85 | Agriculture, Chemical manufacturing, Municipal wastewater |
Ammonia | Nutrient | 60–80 | Agriculture, Chemical manufacturing, Municipal wastewater |
Ammonium Nitrogen (NH₄⁺-N) | Nutrient | 60–85 | Agriculture, Chemical manufacturing, Municipal wastewater |
Sulfate | Anion | 60–92 | Mining, Textile, Chemical manufacturing |
Chloride | Anion | 22–70 | Oil and gas, Chemical manufacturing, Textile |
Fluoride | Anion | 70–90 | Mining, Electronics, Chemical manufacturing |
Cyanide (CN⁻) | Anion | 80–100 | Mining (gold extraction), Metal plating, Chemical manufacturing |
Sulfide (S²⁻) | Anion | 80–96 | Oil and gas, Mining, Pulp and paper |
Turbidity | Physical Property | 83.5–99 | Textile, Mining, Food processing |
Total Suspended Solids (TSS) | Physical Property | 95–99 | Textile, Mining, Pulp and paper |
Color | Physical Property | 90.3–100 | Textile, Food processing, Pulp and paper |